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 Table of Contents  
INNOVATION
Year : 2018  |  Volume : 30  |  Issue : 3  |  Page : 209-215

The magic of three-dimensional printing in ophthalmology


1 Department of Ophthalmology, Little Flower Hospital and Research Centre, Angamaly; Department of Glaucoma, Westend Eye Hospital, Cochin, Kerala, India
2 Department of Ophthalmology, Jubilee Mission Medical College, Thrissur, Kerala, India

Date of Web Publication17-Dec-2018

Correspondence Address:
John Davis Akkara
Westend Eye Hospital, Kacheripady, Cochin - 682 018, Kerala
India
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Source of Support: None, Conflict of Interest: None


DOI: 10.4103/kjo.kjo_86_18

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  Abstract 

The technology of three-dimensional (3D) printing has evolved over the past few years with cumulative improvements in the resolution, accuracy, cost-effectiveness, and speed of this highly customizable manufacturing process. Ophthalmologists have designed multiple 3D printed smartphone based fundus cameras with some of the designs available as open-source for all to download and 3D-print. Now, the technology has been used for anything from eyewear and medical devices to printing of live cells and tissues like an artificial cornea. It also has uses in education and surgical planning. The author had the opportunity to work with a 3D printer and make some of these models. The future is bright for innovations in this field as we are only beginning to understand the capabilities of this technology.

Keywords: Artificial cornea, bioprinting, canabrava ring, smartphone fundus camera, three-dimensional printing


How to cite this article:
Akkara JD, Kuriakose A. The magic of three-dimensional printing in ophthalmology. Kerala J Ophthalmol 2018;30:209-15

How to cite this URL:
Akkara JD, Kuriakose A. The magic of three-dimensional printing in ophthalmology. Kerala J Ophthalmol [serial online] 2018 [cited 2019 May 25];30:209-15. Available from: http://www.kjophthal.com/text.asp?2018/30/3/209/247598


  Introduction Top


Three-dimensional (3D) printing is a technology which allows virtual 3D objects designed using computer aided design (CAD) software to be manufactured into the real world using a “printer” of sorts. The 3D file, once designed in any CAD software, has to be converted into a Stereolithography (.STL) file. This.STL file is again made ready for the 3D printer using a slicer software into G-Code (.gcode file) and then transferred to the 3D printer using a USB pen drive, by LAN or even wirelessly. The most common type of 3D printer [Figure 1] contains a “printer head” which moves in 2 axes (plus 1 axis by movement of print base), melts a raw material from a spool and deposits it onto the base in a precisely controlled manner. This is done layer by layer for every two dimensional slice of the object model, until the entire 3D structure is completed. This process takes between 20 min and 20 h or more depending on the size, complexity, and resolution of the object being “3D printed.” This is called fused deposition modeling and the common raw materials used are poly lactic acid (PLA), Polyvinyl alcohol and acrylonitrile butadiene styrene (ABS) of which PLA is most biocompatible and ABS is most toxic. More advanced 3D printing technologies like photopolymerization use a liquid raw material and ultra violet curing for faster printing. The author used Google SketchUp Make and Solidworks for the 3D models, Ultimaker Cura software for slicing and Ultimaker 3 for 3D printing. There are also free online software like TinkerCAD[1] which can be used for basic designing for 3D printing.
Figure 1: Ultimaker 3 - three-dimensional printer showing poly lactic acid filament (green arrow), dual extrusion print head (red arrow), heated build plate (blue arrow), pen drive containing G-code files (yellow arrow), control dial (black arrow) and three-dimensional printed parts of oDocs fundus camera (white circle)

Click here to view


If you have access to a 3D printer and want to immediately get started with 3D printing, you can download free readymade 3D models from Thingiverse,[2] YouMagine,[3] MyMiniFactory,[4] PinShape[5] or search the internet for STL files using STL Finder.[6] In addition, you will need a slicer software compatible with your 3D printer like Cura (for Ultimaker) or MakerWare (for MakerBot). 3D printers are now not very expensive and start at Rs 20,000[7] for the lower resolution models.


  Ophthalmic Surgical Instruments and Devices Top


George et al. noted the feasibility and advantages of 3D printing surgical instruments like faster design to production time and surgeon-specific modifications.[8] Several ophthalmic surgical instruments were prototyped using 3D printing including customized vitreoretinal forceps[9] by Dr. David Chow, blepharoplasty instruments by Kotlus,[10] modified muscle hook by Dr. Donny Suh.[11] Canabrava et al. first designed his pupil expansion device Canabrava's Ring[12] using 3D printing and now it is mass manufactured using polymethyl methacrylate (PMMA). Navajas and Ten Hove.[13] also used 3D printing to make a prototype transconjunctival vitrectomy trocar which they tested in pig eyes. Ruzza et al.[14] designed and validated a 3D printed smart storage glide for preserving and delivering posterior lenticules for descemet stripping automated endothelial keratoplasty. Bhattacharjee[15] also used 3D printing to design a storage case for his B-HEX ring.[16]

Being a 3D printable material which is also biocompatible,[17] PLA has good potential for both 3D printed surgical instruments and drug delivery systems.[18]


  Smartphone-Based Fundus Cameras Top


There have been several smartphone based fundus cameras[19] including a few which have been 3D printed.[20] The author downloaded, 3D printed, assembled and used two of these models. One of those, named oDocs Fundus[21] [Figure 2], has been open sourced and available for free download along with instructions, on Instructables[22] and Thingiverse.[23] Another one designed by an innovative Egyptian Ophthalmologist– Dr. Ahmed Ateya,[24] was also 3d printed [Figure 3]. Bleicher A[25] reports that Kavya Kopparapu designed yet another 3D printed adapter and also made an artificial intelligence software named Eyeagnosis to diagnose Diabetic Retinopathy from the fundus photos thus obtained. Open indirect ophthalmoscope also known as OWL, designed by the LVPEI Centre for Innovation[26] is partially 3D printed[27] with electronics and lenses added inside. The Portable Eye Examination Kit Retina Imager by Andrew Bastawrous was also 3D printed in the early models.[28]
Figure 2: Two models of three-dimensional printed fundus adapter for smartphone and a commercial adapter – HopeScope. Dr Ahmed Ateya's adapter (red arrow), oDocs fundus camera fully assembled (blue arrow) and and HopeScope smartphone fundus adapter (green arrow) with 3D-printed insert to fix 28D lens

Click here to view
Figure 3: Combined slitlamp and fundus adapter designed by Dr. Ahmed Ateya (photo credits: Dr. Ahmed Ateya)

Click here to view



  Smartphone Based Slitlamp Imaging Top


There are several universal smartphone slitlamp adapters[29] available, but Dr. Ahmed Ateya[24] designed a 3D printed universal smartphone microscope adapter [Figure 4] and Dr. Hong designed one for iPhone.[30] Boente et al.[31] took a different approach and used a 3D scanner to measure selected smartphones to design customized, 3D printed smartphone slitlamp adapters. Yet another approach is to do away with the slitlamp entirely and use a small 3D printed imaging adapter such as the visoClip[32] by Dr. Sheng Chiong Hong[33] from oDocs Eye Care.
Figure 4: Dr. Ahmed Ateya's three-dimensional printed smartphone microscope adapter (red arrow) fixing a smartphone to the observer tube of a Lumera 700 Operating microscope to record surgical videos. Same can be done with slit lamp biomicroscope (photo credits: Dr. Ahmed Ateya)

Click here to view



  Spectacles and Lenses Top


Several companies have started to offer customized 3D printed eyeglasses[34] to fit your face shape and your style. You can even design and make your own 3D printed spectacles using the instructions at GlassesUSA[35] or Instructables[36] [Figure 5]. Some companies such as Luxexcel[37] also 3D print lenses for spectacles and a study found that their wavefront error was comparable to regular glass lenses.[38] In addition, advances in 3D printing technology has allowed 3D printing of millimeter-size customized aspheric imaging lenses with sub 7-nm surface roughness, to obtain clear images in an optical pathway.[39]
Figure 5: Basic model of three-dimensional printed eyeglasses made of poly lactic acid using Ultimaker 3 with files downloaded from thingiverse

Click here to view



  Devices for Patients Top


Moon et al. showed that 3D printed personalized moisture chamber spectacles provided a better fitting and higher performance in maintaining periocular humidity than commercially available uniformed moisture chamber spectacles.[40]

Dr. Sivagami from Aravind Eye Hospital, Madurai with the help of AuroLab, designed and 3D printed an eyedrop helper guide for patients [Figure 6].
Figure 6: Three-dimensional printed Eyedrop Helper designed by Dr. Sivagami (photo credits: Dr. Sivagami and Dr. Annamalai)

Click here to view



  Modifications to Gadgets and Devices Top


Smartphone fundus cameras such as DIYretcam[19] and HopeScope[41] use a conventional 20D lens of 50 mm diameter. This can be modified to use a 28D lens of smaller diameter, using a very simple 3D printed holder [Figure 7]. Parts of the Periscreener[42] and its much more advanced version C3 Field Analyzer[43] have been 3D printed. Low cost, 3D printed, customized eyelid crutches were designed and used by Sun et al. as an alternative for traditional custom made eyelid crutches in a patient with bilateral blepharoptosis.[44]
Figure 7: Three-dimensional printed adapter (red arrow) to help fit the smaller 28D lens in place of regular sized 20D lens in smartphone fundus cameras like HopeScope

Click here to view



  Teaching Tools for Ophthalmologists and Optometrists Top


Xie et al. designed and constructed a model eye based on Navarro's model eye using 3D printing with a PMMA aspherical cornea and verified that it simulated the optical parameters of the human eye.[45] This can be used for fundus viewing research and teaching. Adams et al. created 3D printed copies of cadaveric orbital dissections that showed a range of anatomical features suitable for education and training of ophthalmology and optometry trainees.[46] These have several advantages over plastinated specimens including rapid reproduction and avoidance of cultural and ethical issues. Bannon et al. used a CT scan and open source software to create a volume rendering of a pterygopalatine fossa which was then printed using a 3D printer. They proposed that this anatomically accurate model would be useful for ophthalmology, ENT, radiology, and neurosurgery residents. The also suggest that this simpler technique of using a CT scan to make a 3D printable model can be used for making other anatomically correct models.[47] Zhao et al.[48] used 3D printed hemispherical models to simulate various morphologies of anterior corneal surface to teach rigid gas-permeable contact lens fitting.[49] Scawn et al.[50] described the process of using a high resolution 1 mm axial CT scan to create a 3D rendering using Osirix Software, (Pixmeo, Geneva). Then, they refined the 3D model using Mimic Innovation Suite, (Materialise, Brussels) before wrapping using MeshLab software before finally preparing for 3D printing using slicing software which was MakerWare for the MakerBot printer in their case. This model would be useful for teaching and planning orbital surgeries.

Several things in the wetlab can easily be 3D printed. The manikin head for practicing eye surgeries can be modeled and printed, as also model eyeballs and artificial anterior chamber. Some companies such as Bioniko offer 3D printed models[51] of eyeballs for capsulorhexis, phacoemulsification surgery, anterior vitrectomy, iris suturing, pupil expansion devices, manual small incision cataract surgery, corneal suturing, scleral buckling, internal limiting membrane peeling, suprachoroidal MIGS, canaloplasty, strabismus surgery, pterygium with autograft, and other ocular surgery training models. Joag et al.[52] assessed the rhexis training model of Bioniko and found it useful for practicing Capsulorhexis. Cabot et al.[53] evaluated the corneal suturing model of Bioniko and noted marked improvements in corneal suturing skills for trainees practicing on it compared to those who did not.

Famery et al.[54] described the use of a 3D printed iris in an artificial anterior chamber (which can potentially be 3D printed easily) to teach and practice Descemet Membrane Endothelial Keratoplasty in a wet lab.


  Surgical Planning Top


Dorbandt et al. used CT scans to make 3D prints of the heads of three dogs with orbital and peri-orbital masses and found it useful for surgical planning.[55] Mourits et al. used 3D imaging and 3D printing in a case of microphthalmos with large orbital cyst to delineate the cyst from adjacent bony structures. This helped in planning a customized surgical approach and to design and build a custom orbital floor implant.[56] Furdová et al.[57] used 3D printed models of eye with intraocular tumors to plan stereotactic radiosurgery in 139 choroidal melanomas and 11 ciliary body melanomas. Homolka et al.[58] designed a head phantom to measure radiation eye dosimetry in radiotherapy.

Mourits et al.[59] in 2018 used 3D scan of the face and orbit contour to design and 3D print a PMMA conformer for postenucleation sockets. Kang et al.[60] used a 3D printer to make templates to mold orbital implants, thus using conventional 3D printers as opposed to more expensive biocompatible printers. They used these two part templates to press and mold the conventional biocompatible porous polyethylene with embedded titanium (SYNPOR® Implant Titanium Reinforced Fan Plates; DePuy Synthes, Inc., WestChester, PA) and trim the protruding edges to get the exact 3D structure for the biocompatible material. They reported good results with 11 consecutive orbital wall reconstructions using this technique. Callahan et al.[61] also used similar techniques to make stencil and mold to shape the Molded Medpor Titan (Stryker, Kalamazoo, MI) and titanium mesh implantes that were used in 5 orbital reconstructions. Fan et al.[62] compared 29 orbital reconstruction surgeries that used 3D printed mold to 27 cases using conventional techniques and noted that 3D printing helped to predict precise fracture zone, personalized surgery, allowed true-to-original reconstruction, reduced surgery time and improved accuracy and safety of surgery.

Ruiters et al.[63] reported their use of a customized ocular prosthesis designed using a 3D printed mold of an anophthalmic socket.


  Three-Dimensional Printing Optical Coherence Tomography Top


Maloca et al. used 3D scans from an SSOCT device (DRI OCT Triton; Topcon, Tokyo, Japan) to 3D print choroidal vessels[64] and OCT Angiography scan from a Zeiss Cirrus HD-OCT Model 5000 with ANGIOPLEX (Review software 9.0.0.281; Carl Zeiss Meditec, Jena, Germany) to print retinal vessels at the macula[65] in large sizes for study and demonstration purposes. Choi et al.[66] used JPEG images from a spectral domain OCT (Heidelberg Engineering, Heidelberg, Germany) to 3D print an enlarged model of Epiretinal Membrane. They used free and open source software (ImageJ, Blender and MeshLab).


  Toys for Blind Top


Fittle is an innovative braille puzzle toy[67] for the blind, made using 3D printing. It consists of well-recognized flattened shapes such as key, fish, boat, pig, rocket and so on split into several parts which interconnect to form the whole shape. Each part has one letter of the name of the shape embossed in braille to help guide the puzzle and to teach braille [Figure 8]. These are available as open source 3D printing files on the internet.[68] The second generation of Fittle uses more complex, 3D puzzles like a bear and giraffe.
Figure 8: Fittle Project fish puzzle for blind children

Click here to view



  Bioprinting Top


Biazar et al.[69] discussed the current state of 3D bio-printing of tissues and organs which may soon develop to a usable product to solve transplant organ shortage and transplant rejection. Sorkio et al.[70] made 3D cornea-mimicking tissues using human stem cells and laser-assisted bioprinting.

Isaacson et al.[71] used 3D bioprinting to make corneal stroma from a collagen-based bio-ink containing encapsulated corneal keratocytes. They demonstrated high viability of the keratocytes both a day 1 and day 7 post bioprinting thus establishing feasibility of 3D printed corneal transplants.


  Conclusion Top


3D printing is quickly finding multiple uses in various aspects of ophthalmology and this is just the tip of the iceberg of many more potential uses of this technology. As the technology improves and evolves, it is very likely that customized 3D printed devices, surgical instruments, surgical plans, teaching tools, spectacles, and corneas all would become commonplace along with other uses we have not yet fathomed.

Declaration of patient consent

The authors certify that they have obtained all appropriate patient consent forms. In the form the patient(s) has/have given his/her/their consent for his/her/their images and other clinical information to be reported in the journal. The patients understand that their names and initials will not be published and due efforts will be made to conceal their identity, but anonymity cannot be guaranteed.

Acknowledgement

The authors would like to acknowledge the support of Dr R Venkatesh, Chief Medical Officer of Aravind Eye Hospital, Pondicherry and the Aravind Eye Care System for providing the 3D printer used.

Financial support and sponsorship

Nil.

Conflicts of interest

There are no conflicts of interest.

 
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Introduction
Ophthalmic Surgi...
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Smartphone Based...
Spectacles and L...
Devices for Patients
Modifications to...
Teaching Tools f...
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Three-Dimensiona...
Toys for Blind
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